diff --git a/.gitignore b/.gitignore
index d16c312..1003117 100644
--- a/.gitignore
+++ b/.gitignore
@@ -32,3 +32,9 @@ firmware/.pio/
# OS
.DS_Store
Thumbs.db
+
+# Build artifacts
+*.dsn
+*.ses
+*.mgc
+DRC.rpt
diff --git a/hardware/kicad/SN-L00-gerbers.zip b/hardware/kicad/SN-L00-gerbers.zip
index ff82526..db5f888 100644
Binary files a/hardware/kicad/SN-L00-gerbers.zip and b/hardware/kicad/SN-L00-gerbers.zip differ
diff --git a/hardware/kicad/SN-L00.kicad_pcb b/hardware/kicad/SN-L00.kicad_pcb
index fa70e48..8554870 100644
--- a/hardware/kicad/SN-L00.kicad_pcb
+++ b/hardware/kicad/SN-L00.kicad_pcb
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index d56aa5e..2159acd 100644
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diff --git a/hardware/kicad/gerbers/SN-L00-F_Mask.gts b/hardware/kicad/gerbers/SN-L00-F_Mask.gts
index 98fb96b..f5cb826 100644
--- a/hardware/kicad/gerbers/SN-L00-F_Mask.gts
+++ b/hardware/kicad/gerbers/SN-L00-F_Mask.gts
@@ -1,12 +1,12 @@
%TF.GenerationSoftware,KiCad,Pcbnew,9.0.2+dfsg-1*%
-%TF.CreationDate,2026-01-23T08:01:42+01:00*%
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%TF.FileFunction,Soldermask,Top*%
%TF.FilePolarity,Negative*%
%FSLAX46Y46*%
G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)*
-G04 Created by KiCad (PCBNEW 9.0.2+dfsg-1) date 2026-01-23 08:01:42*
+G04 Created by KiCad (PCBNEW 9.0.2+dfsg-1) date 2026-01-23 08:14:38*
%MOMM*%
%LPD*%
G01*
diff --git a/hardware/kicad/gerbers/SN-L00-F_Paste.gtp b/hardware/kicad/gerbers/SN-L00-F_Paste.gtp
index 7ce7b38..cf41163 100644
--- a/hardware/kicad/gerbers/SN-L00-F_Paste.gtp
+++ b/hardware/kicad/gerbers/SN-L00-F_Paste.gtp
@@ -1,12 +1,12 @@
%TF.GenerationSoftware,KiCad,Pcbnew,9.0.2+dfsg-1*%
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G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)*
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+G04 Created by KiCad (PCBNEW 9.0.2+dfsg-1) date 2026-01-23 08:14:38*
%MOMM*%
%LPD*%
G01*
diff --git a/hardware/kicad/gerbers/SN-L00-F_Silkscreen.gto b/hardware/kicad/gerbers/SN-L00-F_Silkscreen.gto
index 9a1cc2f..e6adb40 100644
--- a/hardware/kicad/gerbers/SN-L00-F_Silkscreen.gto
+++ b/hardware/kicad/gerbers/SN-L00-F_Silkscreen.gto
@@ -1,12 +1,12 @@
%TF.GenerationSoftware,KiCad,Pcbnew,9.0.2+dfsg-1*%
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G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)*
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diff --git a/hardware/kicad/gerbers/SN-L00-drl_map.gbr b/hardware/kicad/gerbers/SN-L00-drl_map.gbr
index 32ffb6a..1b7f708 100644
--- a/hardware/kicad/gerbers/SN-L00-drl_map.gbr
+++ b/hardware/kicad/gerbers/SN-L00-drl_map.gbr
@@ -1,12 +1,12 @@
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@@ -19,21 +19,61 @@ G04 APERTURE LIST*
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G04 APERTURE END LIST*
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+X2415780Y-8344580D02*
+X2445780Y-8374580D01*
+X2445780Y-8344580D02*
+X2415780Y-8374580D01*
X2585000Y-9581240D02*
X2615000Y-9611240D01*
X2615000Y-9581240D02*
X2585000Y-9611240D01*
-X2890100Y-8894160D02*
-X2920100Y-8924160D01*
-X2920100Y-8894160D02*
-X2890100Y-8924160D01*
+X2862610Y-8921650D02*
+X2892610Y-8951650D01*
+X2892610Y-8921650D02*
+X2862610Y-8951650D01*
+X3193300Y-8459200D02*
+X3223300Y-8489200D01*
+X3223300Y-8459200D02*
+X3193300Y-8489200D01*
+X3347830Y-9801000D02*
+X3377830Y-9831000D01*
+X3377830Y-9801000D02*
+X3347830Y-9831000D01*
X3500000Y-9028620D02*
X3530000Y-9058620D01*
X3530000Y-9028620D02*
X3500000Y-9058620D01*
-X3790470Y-8952870D02*
-X3820470Y-8982870D01*
-X3820470Y-8952870D02*
-X3790470Y-8982870D01*
X1288000Y-5184000D02*
G75*
G02*
@@ -984,16 +1036,12 @@ X3672325Y-10567555D02*
X3653277Y-10586603D01*
X3653277Y-10586603D02*
X3634229Y-10596127D01*
-X3938991Y-10738984D02*
-X3824706Y-10738984D01*
-X3881848Y-10738984D02*
-X3881848Y-10538984D01*
-X3881848Y-10538984D02*
-X3862801Y-10567555D01*
-X3862801Y-10567555D02*
-X3843753Y-10586603D01*
-X3843753Y-10586603D02*
-X3824706Y-10596127D01*
+X3919944Y-10605650D02*
+X3919944Y-10738984D01*
+X3872325Y-10529460D02*
+X3824706Y-10672317D01*
+X3824706Y-10672317D02*
+X3948515Y-10672317D01*
X4177087Y-10738984D02*
X4177087Y-10538984D01*
X4262801Y-10738984D02*
diff --git a/hardware/kicad/gerbers/SN-L00-job.gbrjob b/hardware/kicad/gerbers/SN-L00-job.gbrjob
index 19c7c97..861bb54 100644
--- a/hardware/kicad/gerbers/SN-L00-job.gbrjob
+++ b/hardware/kicad/gerbers/SN-L00-job.gbrjob
@@ -5,7 +5,7 @@
"Application": "Pcbnew",
"Version": "9.0.2+dfsg-1"
},
- "CreationDate": "2026-01-23T08:01:42+01:00"
+ "CreationDate": "2026-01-23T08:14:38+01:00"
},
"GeneralSpecs": {
"ProjectId": {
diff --git a/hardware/kicad/gerbers/SN-L00.drl b/hardware/kicad/gerbers/SN-L00.drl
index 4166ef2..02f34b8 100644
--- a/hardware/kicad/gerbers/SN-L00.drl
+++ b/hardware/kicad/gerbers/SN-L00.drl
@@ -1,7 +1,7 @@
M48
-; DRILL file {KiCad 9.0.2+dfsg-1} date 2026-01-23T08:01:45+0100
+; DRILL file {KiCad 9.0.2+dfsg-1} date 2026-01-23T08:14:39+0100
; FORMAT={-:-/ absolute / metric / decimal}
-; #@! TF.CreationDate,2026-01-23T08:01:45+01:00
+; #@! TF.CreationDate,2026-01-23T08:14:39+01:00
; #@! TF.GenerationSoftware,Kicad,Pcbnew,9.0.2+dfsg-1
; #@! TF.FileFunction,MixedPlating,1,2
FMAT,2
@@ -21,16 +21,19 @@ G90
G05
T1
X2.0Y-90.578
-X2.95Y-83.556
+X2.95Y-83.596
X4.0Y-81.824
X7.526Y-94.232
-X10.0Y-83.556
-X10.657Y-92.358
-X24.0Y-83.998
+X10.0Y-83.596
+X10.0Y-90.54
+X11.008Y-86.838
+X24.0Y-87.735
+X24.308Y-83.596
X26.0Y-95.962
-X29.051Y-89.092
+X28.776Y-89.367
+X32.083Y-84.742
+X33.628Y-98.16
X35.15Y-90.436
-X38.055Y-89.679
T2
X12.38Y-51.84
X12.38Y-54.38
diff --git a/hardware/kicad/scripts/autoroute.py b/hardware/kicad/scripts/autoroute.py
index 6e50539..463d46c 100755
--- a/hardware/kicad/scripts/autoroute.py
+++ b/hardware/kicad/scripts/autoroute.py
@@ -33,6 +33,15 @@ DRC_FILE = "DRC.rpt"
FREEROUTING_JAR = "/tmp/freerouting.jar"
FREEROUTING_URL = "https://github.com/freerouting/freerouting/releases/download/v2.0.1/freerouting-2.0.1.jar"
+# Mounting hole positions (M3, 3.2mm diameter)
+# Bottom holes moved up to avoid power section
+MOUNTING_HOLES = [
+ (5, 5), # Top left
+ (35, 5), # Top right
+ (5, 75), # Bottom left (above power section)
+ (35, 75), # Bottom right (above power section)
+]
+
# Component positions for 8HP (40mm x 100mm) layout v2
PLACEMENTS = {
# Top - OLED display
@@ -124,6 +133,29 @@ def main():
placed += 1
print(f" Placed {placed} components")
+ # Step 4b: Add mounting holes
+ print("\n[4b/9] Adding mounting holes...")
+ # Remove existing mounting holes first
+ for drawing in list(board.GetDrawings()):
+ if drawing.GetClass() == "PCB_SHAPE":
+ if drawing.GetShape() == pcbnew.SHAPE_T_CIRCLE:
+ # Check if it's a mounting hole (on Edge.Cuts, 3.2mm diameter)
+ if drawing.GetLayer() == pcbnew.Edge_Cuts:
+ radius = pcbnew.ToMM(drawing.GetRadius())
+ if 1.5 < radius < 1.7: # ~3.2mm diameter
+ board.Delete(drawing)
+
+ # Add new mounting holes
+ for x, y in MOUNTING_HOLES:
+ hole = pcbnew.PCB_SHAPE(board)
+ hole.SetShape(pcbnew.SHAPE_T_CIRCLE)
+ hole.SetCenter(place(x, y))
+ hole.SetEnd(place(x + 1.6, y)) # Radius = 1.6mm (3.2mm diameter)
+ hole.SetLayer(pcbnew.Edge_Cuts)
+ hole.SetWidth(mm(0.15))
+ board.Add(hole)
+ print(f" Added {len(MOUNTING_HOLES)} mounting holes (M3, 3.2mm)")
+
# Step 5: Export DSN
print("\n[5/9] Exporting Specctra DSN...")
board.Save(PCB_FILE) # Save first
diff --git a/hardware/kicad/scripts/autoroute_cli.py b/hardware/kicad/scripts/autoroute_cli.py
new file mode 100644
index 0000000..f95ca93
--- /dev/null
+++ b/hardware/kicad/scripts/autoroute_cli.py
@@ -0,0 +1,116 @@
+#!/usr/bin/env python3
+"""
+SN-L00 Command-Line Autoroute Pipeline
+Run from terminal: python3 scripts/autoroute_cli.py
+
+Requires: kicad-cli or pcbnew Python module available
+"""
+
+import subprocess
+import os
+import sys
+
+SCRIPT_DIR = os.path.dirname(os.path.abspath(__file__))
+KICAD_DIR = os.path.dirname(SCRIPT_DIR)
+PCB_FILE = os.path.join(KICAD_DIR, "SN-L00.kicad_pcb")
+DSN_FILE = os.path.join(KICAD_DIR, "SN-L00.dsn")
+SES_FILE = os.path.join(KICAD_DIR, "SN-L00.ses")
+FREEROUTING_JAR = "/tmp/freerouting.jar"
+FREEROUTING_URL = "https://github.com/freerouting/freerouting/releases/download/v2.0.1/freerouting-2.0.1.jar"
+
+def run(cmd, desc, cwd=None):
+ """Run command with description"""
+ print(f" {desc}...")
+ result = subprocess.run(cmd, capture_output=True, text=True, cwd=cwd)
+ if result.returncode != 0:
+ print(f" ERROR: {result.stderr}")
+ return False
+ return True
+
+def main():
+ print("=" * 50)
+ print("SN-L00 Command-Line Autoroute Pipeline")
+ print("=" * 50)
+
+ # Check for kicad-cli
+ kicad_cli = None
+ for path in ["/usr/bin/kicad-cli", "/usr/local/bin/kicad-cli",
+ "/Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli"]:
+ if os.path.exists(path):
+ kicad_cli = path
+ break
+
+ if not kicad_cli:
+ # Try to find in PATH
+ result = subprocess.run(["which", "kicad-cli"], capture_output=True, text=True)
+ if result.returncode == 0:
+ kicad_cli = result.stdout.strip()
+
+ if not kicad_cli:
+ print("ERROR: kicad-cli not found. Please run in KiCad scripting console instead:")
+ print(" exec(open('scripts/autoroute_full.py').read())")
+ sys.exit(1)
+
+ print(f"Using: {kicad_cli}")
+
+ # Step 1: Run placement script in KiCad
+ print("\n[1/4] Placing components...")
+ # kicad-cli pcb export dsn also runs any embedded scripts, but we need
+ # to place first. For now, assume placement was done or use Python API
+ print(" (Run place_8hp.py in KiCad first, or components should already be placed)")
+
+ # Step 2: Export DSN
+ print("\n[2/4] Exporting DSN...")
+ if not run([kicad_cli, "pcb", "export", "dsn", "-o", DSN_FILE, PCB_FILE],
+ "Exporting Specctra DSN"):
+ sys.exit(1)
+ print(f" Created: {DSN_FILE}")
+
+ # Step 3: Download Freerouting if needed
+ print("\n[3/4] Running Freerouting...")
+ if not os.path.exists(FREEROUTING_JAR):
+ print(" Downloading Freerouting...")
+ if not run(["curl", "-L", "-o", FREEROUTING_JAR, FREEROUTING_URL],
+ "Downloading"):
+ sys.exit(1)
+
+ # Run Freerouting
+ result = subprocess.run(
+ ["java", "-jar", FREEROUTING_JAR,
+ "-de", DSN_FILE,
+ "-do", SES_FILE,
+ "-mp", "200",
+ "-mt", "1",
+ "-oit"],
+ capture_output=True,
+ text=True,
+ cwd=KICAD_DIR
+ )
+
+ if result.returncode != 0:
+ print(f" Freerouting error: {result.stderr}")
+ sys.exit(1)
+
+ # Parse output for timing
+ for line in result.stdout.split('\n') + result.stderr.split('\n'):
+ if 'completed' in line.lower():
+ print(f" {line.split(']')[-1].strip()}")
+
+ print(f" Created: {SES_FILE}")
+
+ # Step 4: Import SES
+ print("\n[4/4] Importing routed session...")
+ if not run([kicad_cli, "pcb", "import", "ses", "-i", SES_FILE, PCB_FILE],
+ "Importing Specctra session"):
+ # kicad-cli might not support import, manual step needed
+ print(" NOTE: Import via kicad-cli may not be supported.")
+ print(" In KiCad: File → Import → Specctra Session")
+ else:
+ print(f" Imported routes into: {PCB_FILE}")
+
+ print("\n" + "=" * 50)
+ print("DONE! Open PCB in KiCad and run DRC to verify.")
+ print("=" * 50)
+
+if __name__ == "__main__":
+ main()
diff --git a/hardware/kicad/scripts/autoroute_headless.py b/hardware/kicad/scripts/autoroute_headless.py
new file mode 100755
index 0000000..769a426
--- /dev/null
+++ b/hardware/kicad/scripts/autoroute_headless.py
@@ -0,0 +1,293 @@
+#!/usr/bin/env python3
+"""
+SN-L00 Headless Autoroute Pipeline
+Fully automated: place → export DSN → freeroute → import SES → DRC
+
+Usage:
+ # Install dependencies first:
+ sudo apt install xvfb
+ pip install kigadgets
+
+ # Run:
+ python3 scripts/autoroute_headless.py
+
+Based on: https://github.com/atait/kicad-python
+"""
+
+import os
+import sys
+import subprocess
+import tempfile
+
+SCRIPT_DIR = os.path.dirname(os.path.abspath(__file__))
+KICAD_DIR = os.path.dirname(SCRIPT_DIR)
+PCB_FILE = os.path.join(KICAD_DIR, "SN-L00.kicad_pcb")
+DSN_FILE = os.path.join(KICAD_DIR, "SN-L00.dsn")
+SES_FILE = os.path.join(KICAD_DIR, "SN-L00.ses")
+DRC_FILE = os.path.join(KICAD_DIR, "DRC.rpt")
+FREEROUTING_JAR = "/tmp/freerouting.jar"
+
+# Component positions for 8HP (40mm x 100mm) layout v2
+PLACEMENTS = {
+ "MOD3": (20, 15, 90),
+ "J3": (10, 35, 0),
+ "J4": (30, 35, 0),
+ "SW1": (20, 48, 0),
+ "D5": (32, 48, 0),
+ "MOD2": (20, 62, 0),
+ "U2": (8, 78, 0),
+ "U4": (32, 78, 0),
+ "C4": (4, 78, 90),
+ "C5": (14, 78, 90),
+ "C6": (28, 82, 90),
+ "D3": (4, 82, 0),
+ "D4": (36, 78, 0),
+ "R2": (4, 86, 90),
+ "R3": (10, 86, 90),
+ "R4": (16, 86, 90),
+ "R5": (24, 86, 90),
+ "R6": (30, 86, 90),
+ "R7": (36, 86, 90),
+ "J2": (20, 88, 0),
+ "D2": (4, 92, 0),
+ "U3": (32, 94, 180),
+ "C2": (10, 94, 90),
+ "C3": (26, 94, 90),
+}
+
+
+def check_dependencies():
+ """Check if required tools are available."""
+ missing = []
+
+ # Check xvfb
+ if subprocess.run(["which", "xvfb-run"], capture_output=True).returncode != 0:
+ missing.append("xvfb (sudo apt install xvfb)")
+
+ # Check java
+ if subprocess.run(["which", "java"], capture_output=True).returncode != 0:
+ missing.append("java (sudo apt install default-jre)")
+
+ # Check kicad-cli
+ if subprocess.run(["which", "kicad-cli"], capture_output=True).returncode != 0:
+ missing.append("kicad-cli (install KiCad)")
+
+ if missing:
+ print("Missing dependencies:")
+ for dep in missing:
+ print(f" - {dep}")
+ sys.exit(1)
+
+
+def download_freerouting():
+ """Download Freerouting if not present."""
+ if not os.path.exists(FREEROUTING_JAR):
+ print("Downloading Freerouting...")
+ url = "https://github.com/freerouting/freerouting/releases/download/v2.0.1/freerouting-2.0.1.jar"
+ subprocess.run(["curl", "-L", "-o", FREEROUTING_JAR, url], check=True)
+
+
+def run_pcbnew_script(script_content):
+ """Run a Python script inside pcbnew using xvfb."""
+ with tempfile.NamedTemporaryFile(mode='w', suffix='.py', delete=False) as f:
+ f.write(script_content)
+ script_path = f.name
+
+ try:
+ # Run pcbnew with xvfb, execute script, then exit
+ # This is a workaround since pcbnew doesn't have a direct script execution mode
+ result = subprocess.run(
+ ["xvfb-run", "-a", "python3", "-c", f"""
+import sys
+sys.path.insert(0, '/usr/lib/python3/dist-packages')
+try:
+ import pcbnew
+ exec(open('{script_path}').read())
+except Exception as e:
+ print(f"Error: {{e}}")
+ sys.exit(1)
+"""],
+ capture_output=True,
+ text=True,
+ timeout=120
+ )
+ print(result.stdout)
+ if result.stderr:
+ print(result.stderr)
+ return result.returncode == 0
+ finally:
+ os.unlink(script_path)
+
+
+def place_and_export():
+ """Place components and export DSN using pcbnew API."""
+ script = f'''
+import pcbnew
+
+board = pcbnew.LoadBoard("{PCB_FILE}")
+
+def mm(val):
+ return pcbnew.FromMM(val)
+
+def place(x, y):
+ return pcbnew.VECTOR2I(mm(x), mm(y))
+
+# Update board outline
+for drawing in board.GetDrawings():
+ if drawing.GetClass() == "PCB_SHAPE":
+ if drawing.GetShape() == pcbnew.SHAPE_T_RECT:
+ drawing.SetStart(pcbnew.VECTOR2I(mm(0), mm(0)))
+ drawing.SetEnd(pcbnew.VECTOR2I(mm(40), mm(100)))
+ print("Updated board outline")
+ break
+
+# Delete tracks
+tracks = list(board.GetTracks())
+for track in tracks:
+ board.Delete(track)
+print(f"Deleted {{len(tracks)}} tracks")
+
+# Place components
+placements = {repr(PLACEMENTS)}
+
+placed = 0
+for ref, (x, y, rot) in placements.items():
+ fp = board.FindFootprintByReference(ref)
+ if fp:
+ fp.SetPosition(place(x, y))
+ fp.SetOrientationDegrees(rot)
+ placed += 1
+
+print(f"Placed {{placed}} components")
+
+# Save board
+board.Save("{PCB_FILE}")
+print("Saved board")
+
+# Export DSN
+try:
+ result = pcbnew.ExportSpecctraDSN("{DSN_FILE}")
+ if result:
+ print("Exported DSN")
+ else:
+ print("DSN export returned False - trying alternate method")
+ # Try with board parameter
+ result = pcbnew.ExportSpecctraDSN(board, "{DSN_FILE}")
+ print(f"Alternate export result: {{result}}")
+except Exception as e:
+ print(f"DSN export error: {{e}}")
+'''
+ return run_pcbnew_script(script)
+
+
+def run_freerouting():
+ """Run Freerouting autorouter."""
+ print("Running Freerouting...")
+ result = subprocess.run(
+ ["java", "-jar", FREEROUTING_JAR,
+ "-de", DSN_FILE,
+ "-do", SES_FILE,
+ "-mp", "200",
+ "-mt", "1",
+ "-oit"],
+ capture_output=True,
+ text=True,
+ cwd=KICAD_DIR
+ )
+
+ for line in (result.stdout + result.stderr).split('\n'):
+ if 'completed' in line.lower() or 'error' in line.lower():
+ print(f" {line.split(']')[-1].strip()}")
+
+ return os.path.exists(SES_FILE)
+
+
+def import_ses():
+ """Import SES file using pcbnew API."""
+ script = f'''
+import pcbnew
+
+board = pcbnew.LoadBoard("{PCB_FILE}")
+
+try:
+ result = pcbnew.ImportSpecctraSES("{SES_FILE}")
+ if result:
+ print("Imported SES")
+ board.Save("{PCB_FILE}")
+ print("Saved board")
+ else:
+ print("SES import returned False - trying alternate method")
+ result = pcbnew.ImportSpecctraSES(board, "{SES_FILE}")
+ if result:
+ board.Save("{PCB_FILE}")
+ print("Saved board")
+except Exception as e:
+ print(f"SES import error: {{e}}")
+'''
+ return run_pcbnew_script(script)
+
+
+def run_drc():
+ """Run DRC using kicad-cli."""
+ print("Running DRC...")
+ result = subprocess.run(
+ ["kicad-cli", "pcb", "drc",
+ "--severity-all",
+ "--units", "mm",
+ "-o", DRC_FILE,
+ PCB_FILE],
+ capture_output=True,
+ text=True
+ )
+ print(result.stdout)
+
+ # Count errors
+ if os.path.exists(DRC_FILE):
+ with open(DRC_FILE) as f:
+ content = f.read()
+ errors = content.count('; error')
+ warnings = content.count('; warning')
+ print(f"DRC: {errors} errors, {warnings} warnings")
+ return errors == 0
+ return False
+
+
+def main():
+ print("=" * 50)
+ print("SN-L00 Headless Autoroute Pipeline")
+ print("=" * 50)
+
+ check_dependencies()
+ download_freerouting()
+
+ print("\n[1/4] Placing components and exporting DSN...")
+ if not place_and_export():
+ print("Failed to place/export")
+ # Fall back to manual DSN check
+ if not os.path.exists(DSN_FILE):
+ print(f"ERROR: {DSN_FILE} not found")
+ print("Export manually: File → Export → Specctra DSN")
+ sys.exit(1)
+
+ print("\n[2/4] Running Freerouting...")
+ if not run_freerouting():
+ print("Freerouting failed")
+ sys.exit(1)
+
+ print("\n[3/4] Importing routed session...")
+ if not import_ses():
+ print("SES import failed - import manually in KiCad")
+
+ print("\n[4/4] Running DRC...")
+ success = run_drc()
+
+ print("\n" + "=" * 50)
+ if success:
+ print("SUCCESS! Board routed with no DRC errors.")
+ else:
+ print("Done. Check DRC.rpt for remaining issues.")
+ print("=" * 50)
+
+
+if __name__ == "__main__":
+ main()
diff --git a/hardware/kicad/scripts/place_6hp.py b/hardware/kicad/scripts/place_6hp.py
new file mode 100644
index 0000000..14d7f31
--- /dev/null
+++ b/hardware/kicad/scripts/place_6hp.py
@@ -0,0 +1,86 @@
+#!/usr/bin/env python3
+"""
+SN-L00 Component Placement Script for 6HP Eurorack
+Board at origin (0,0) to (28,100)
+Run in KiCad PCB Editor: Tools → Scripting Console
+Then: exec(open('scripts/place_6hp.py').read())
+"""
+
+import pcbnew
+
+board = pcbnew.GetBoard()
+
+def mm(val):
+ return pcbnew.FromMM(val)
+
+def place(x, y):
+ return pcbnew.VECTOR2I(mm(x), mm(y))
+
+# Component positions for 6HP (28mm x 100mm) layout
+# Board origin at (0,0), components placed relative to that
+placements = {
+ # Top - OLED display (rotated 90°, 13mm wide when rotated)
+ "MOD3": (14, 18, 90),
+
+ # Audio jacks
+ "J3": (7, 40, 0), # RETURN_IN
+ "J4": (21, 40, 0), # TRIG_OUT
+
+ # Button
+ "SW1": (14, 54, 0),
+
+ # RP2040-Zero module
+ "MOD2": (14, 70, 0),
+
+ # Signal conditioning ICs
+ "U2": (6, 85, 0), # 74LVC1G17
+ "U4": (22, 85, 0), # MCP6001
+
+ # Resistors
+ "R2": (3, 90, 0),
+ "R3": (7, 90, 0),
+ "R4": (11, 90, 0),
+ "R5": (15, 90, 0),
+ "R6": (19, 90, 0),
+ "R7": (23, 90, 0),
+
+ # Decoupling caps
+ "C4": (3, 85, 90),
+ "C5": (11, 85, 90),
+ "C6": (25, 85, 90),
+
+ # LED
+ "D5": (25, 90, 0),
+
+ # Protection diodes
+ "D3": (6, 94, 0),
+ "D4": (22, 94, 0),
+
+ # Power section
+ "J2": (14, 94, 0), # Eurorack power header
+ "D2": (3, 94, 90), # Protection diode
+ "U3": (25, 94, 180), # LDO - moved right
+ "C2": (3, 90, 90), # Input cap
+ "C3": (25, 90, 90), # Output cap - moved right
+}
+
+print("Placing components for 6HP Eurorack layout...")
+placed = 0
+not_found = []
+
+for ref, (x, y, rot) in placements.items():
+ fp = board.FindFootprintByReference(ref)
+ if fp:
+ fp.SetPosition(place(x, y))
+ fp.SetOrientationDegrees(rot)
+ placed += 1
+ print(f" {ref} -> ({x}, {y}) rot={rot}°")
+ else:
+ not_found.append(ref)
+
+print(f"\nPlaced {placed} components")
+if not_found:
+ print(f"Not found: {', '.join(not_found)}")
+
+pcbnew.Refresh()
+print("\nDone! Save (Ctrl+S), then export DSN for routing.")
diff --git a/hardware/panel/PANEL_SPEC.md b/hardware/panel/PANEL_SPEC.md
index eb61a32..62e0e09 100644
--- a/hardware/panel/PANEL_SPEC.md
+++ b/hardware/panel/PANEL_SPEC.md
@@ -9,9 +9,7 @@
| Thickness | 1.5-2.0mm | Aluminum or PCB |
| Corner radius | 0mm | Square corners |
-## Mounting Holes
-
-Eurorack standard mounting rail positions:
+## Mounting Holes (Eurorack Rails)
| Hole | X | Y | Diameter | Notes |
|------|---|---|----------|-------|
@@ -22,51 +20,78 @@ Eurorack standard mounting rail positions:
**Note**: Slots (elongated holes) of 3.2mm × 4mm allow for rail tolerance.
+## PCB Mounting
+
+The PCB (40×100mm) mounts horizontally behind the panel.
+
+| Parameter | Value | Notes |
+|-----------|-------|-------|
+| PCB offset from panel top | 10mm | PCB top edge at panel Y=10mm |
+| PCB offset from panel bottom | 18.5mm | Clearance for power header |
+| Standoff length | 10mm | M3 hex standoffs |
+| Standoff holes | 3.2mm | M3 clearance |
+
+### Standoff Mounting Holes
+
+| Hole | Panel X | Panel Y | PCB X | PCB Y |
+|------|---------|---------|-------|-------|
+| Top Left | 5mm | 15mm | 5mm | 5mm |
+| Top Right | 35mm | 15mm | 35mm | 5mm |
+| Bottom Left | 5mm | 85mm | 5mm | 75mm |
+| Bottom Right | 35mm | 85mm | 35mm | 75mm |
+
+Note: Bottom holes positioned above power section for routing clearance.
+
## Component Holes
-| Component | X | Y | Diameter | Notes |
-|-----------|---|---|----------|-------|
-| OLED cutout | 20.15mm | 25.0mm | 28×12mm rect | Rectangular window |
-| Button | 20.15mm | 50.0mm | 7.0mm | For 6mm tactile + cap |
-| LED (status) | 32.0mm | 50.0mm | 3.0mm | For 3mm LED or light pipe |
-| Jack RETURN | 10.0mm | 95.0mm | 6.0mm | Thonkiconn PJ398SM |
-| Jack TRIG | 30.0mm | 95.0mm | 6.0mm | Thonkiconn PJ398SM |
+All positions aligned with PCB layout (PCB offset = 10mm).
+
+| Component | Panel X | Panel Y | Diameter | Notes |
+|-----------|---------|---------|----------|-------|
+| OLED cutout | 20mm | 25mm | 28×12mm rect | Rectangular window |
+| Jack RETURN | 10mm | 45mm | 6.0mm | Thonkiconn PJ398SM |
+| Jack TRIG | 30mm | 45mm | 6.0mm | Thonkiconn PJ398SM |
+| Button | 20mm | 58mm | 7.0mm | For 6mm tactile + cap |
+| LED (status) | 32mm | 58mm | 3.0mm | For 3mm LED or light pipe |
## Panel Layout Drawing
```
←─────── 40.30mm ───────→
- ┌───────────────────────────┐ ─┬─ 0.00mm
- │ ○ ○ │ │ 3.00mm (mounting holes)
- │ │ │
- │ SubModular │ │ 12.00mm
+ ┌───────────────────────────┐ ─┬─ 0mm
+ │ ○ ○ │ │ 3mm (rail mounting holes)
│ │ │
+ │ SubModular │ │ 12mm
+ │ · · │ │ 15mm (standoff holes)
│ ┌─────────────────┐ │ │
│ │ │ │ │
- │ │ OLED │ │ │ 19-31mm (display window)
+ │ │ OLED │ │ │ 19-31mm (display window @ 25mm)
│ │ DISPLAY │ │ │
│ │ │ │ │
│ └─────────────────┘ │ │
│ │ │
- │ SN-L00 │ │ 42.00mm
- │ │ │
- │ ◯ • │ │ 50.00mm (button + LED)
- │ BTN PWR │ │
- │ │ │
- │ │ │
- │ │ │
│ ┌───┐ ┌───┐ │ │
│ │ │ │ │ │ │
- │ │ ○ │ │ ○ │ │ │ 95.00mm (jacks)
+ │ │ ○ │ │ ○ │ │ │ 45mm (jacks)
│ │ │ │ │ │ │
│ └───┘ └───┘ │ │
- │ RETURN TRIG │ │ 105.00mm (labels)
+ │ RETURN TRIG │ │ 52mm (labels)
│ │ │
- │ LATENCY TESTER │ │ 115.00mm
+ │ ◯ • │ │ 58mm (button + LED)
+ │ BTN PWR │ │
│ │ │
- │ ○ ○ │ │ 125.50mm (mounting holes)
- └───────────────────────────┘ ─┴─ 128.50mm
+ │ SN-L00 │ │ 72mm
+ │ │ │
+ │ │ │
+ │ │ │
+ │ LATENCY TESTER │ │ 95mm
+ │ │ │
+ │ · · │ │ 85mm (standoff holes)
+ │ │ │
+ │ │ │
+ │ ○ ○ │ │ 125.5mm (rail mounting holes)
+ └───────────────────────────┘ ─┴─ 128.5mm
```
## OLED Display Window
@@ -79,9 +104,7 @@ The 0.91" 128×32 OLED module dimensions:
| Active area | ~22 × 6mm |
| Mounting | Pin header on edge |
-**Panel cutout**: 28mm × 10mm rectangle, centered at (20.15, 25.0)
-
-Alternatively, a slightly larger window (30 × 12mm) gives tolerance for module alignment.
+**Panel cutout**: 28mm × 12mm rectangle, centered at (20mm, 25mm)
## Material Options
@@ -106,47 +129,20 @@ Alternatively, a slightly larger window (30 × 12mm) gives tolerance for module
- Printing: Engraved or adhesive labels
- Cost: ~€3-5/panel
-## PCB Panel Design
+## Hardware Required
-If using a PCB as the panel:
-
-```
-Front copper: None (for clean look) or decorative pattern
-Back copper: Optional ground plane
-Silkscreen: All text and graphics
-Soldermask: Black (or custom color)
-```
-
-## Graphics & Text
-
-### Suggested Layout
-
-| Element | Position | Size | Font |
-|---------|----------|------|------|
-| "SubModular" | Top center, Y=12mm | 2.5mm | Bold sans-serif |
-| "SN-L00" | Above button, Y=42mm | 3.0mm | Bold |
-| "RETURN" | Below left jack, Y=105mm | 2.0mm | Regular |
-| "TRIG" | Below right jack, Y=105mm | 2.0mm | Regular |
-| "LATENCY TESTER" | Bottom, Y=115mm | 1.5mm | Light |
-
-## Hole Tolerances
-
-| Hole Type | Nominal | Tolerance |
-|-----------|---------|-----------|
-| Mounting | 3.2mm | +0.1/-0.0 |
-| Jack | 6.0mm | +0.1/-0.0 |
-| Button | 7.0mm | +0.2/-0.0 |
-| LED | 3.0mm | +0.1/-0.0 |
-
-## Files
-
-- **PANEL_SPEC.md** - This file
-- **SN-L00_panel.svg** - Vector graphic for manufacturing
-- **SN-L00_panel.kicad_pcb** - PCB panel (if using FR4)
+| Item | Qty | Notes |
+|------|-----|-------|
+| M3×10mm standoff | 4 | Hex, male-female |
+| M3×6mm screw | 4 | Pan head, for PCB side |
+| M3 nut | 4 | Or use female-female standoffs |
+| Thonkiconn nut | 2 | Included with jacks |
## Assembly
-1. Mount OLED module with M2 standoffs or double-sided tape
-2. Jacks mount through panel, secured with nut
-3. Button may need extension shaft or cap
-4. LED can use light pipe for front visibility
+1. Insert standoffs through panel holes, secure with nuts on front
+2. Mount jacks through panel, finger-tighten nuts
+3. Align PCB with standoffs and jack pins
+4. Secure PCB to standoffs with M3 screws
+5. Fully tighten jack nuts
+6. Attach OLED module to PCB header
diff --git a/hardware/panel/SN-L00_panel.svg b/hardware/panel/SN-L00_panel.svg
index c5dbfd5..5cfbe7a 100644
--- a/hardware/panel/SN-L00_panel.svg
+++ b/hardware/panel/SN-L00_panel.svg
@@ -4,13 +4,14 @@
viewBox="0 0 40.30 128.5">
SN-L00 Eurorack Panel
- 8HP Eurorack panel for SN-L00 Latency Tester
+ 8HP Eurorack panel for SN-L00 Latency Tester - aligned with PCB